Manufacturing |
Climate action strategies for manufacturers with complex processes, legacy supply chains and ambitious goals. Delivered by engineers, not general consultants.
Trusted By Leading Organizations
Manufacturers are under pressure from every direction: volatile energy prices, customer ESG requirements and reporting obligations such as CSRD. Energy-intensive processes and legacy equipment make it hard to know where to start.
Our engineers work on site to find the savings hiding in your processes, then help you deliver them. We build practical, costed roadmaps aligned with CapEx planning and stay with you through implementation.
A global semiconductor manufacturer with a €20m annual energy spend faced increasing cost and emissions pressures, with energy intensity at 4.26 kWh/cm². They needed a clear plan to reduce energy use while maintaining production and meeting global reporting requirements.
The site reduced energy intensity from 4.26 to 2.83 kWh/cm² in two years, saving 58 GWh of energy. The project supported ISO 50001 and ISO 46001 certification and put the site on a clear path to further reductions.
We conducted a full FAST assessment, identifying energy hotspots across utilities and production. We developed and delivered a phased implementation plan including equipment upgrades, process optimisation and enhanced energy management through the Energybee platform.
EcoVadis Platinum Rating
ISO 50001 + ISO 46001
Recognised internally as a global best practice site
High dependency on natural gas across multiple zones for heating and process steam, with limited visibility and integration of energy performance data across departments. Scope 3 emissions driven by purchased goods and upstream transport, and capital constraints for high-ROI but large-scale projects such as heat pumps. Extensive site metering existed, but data quality and system upkeep had slipped.
Year 1: operational excellence measures, stronger energy management and the Energybee platform for data visibility and actionable insights
Year 2: major capital projects including heat pumps and high-efficiency compressor upgrades targeting the highest energy-consuming systems
Years 3 to 5: rollout of on-site solar PV to cut grid reliance and support long-term carbon reduction
A global plastics manufacturer with five sites across Ireland, the UK, the Czech Republic, the USA and Mexico faced rising expectations from customers and regulators. Key automotive and technology customers now require science based targets from suppliers, and EcoVadis performance carries real commercial weight. Mergon needed a reliable emissions baseline, credible targets and a costed transition plan, built by its own people rather than outsourced.
They achieved an EcoVadis Platinum rating, placing it in the top 1% of rated companies worldwide. Its Climate Transition Plan sets draft targets of a 58.8% absolute reduction in Scope 1 and 2 emissions and a 35% reduction in Scope 3 emissions by 2034 against the FY2024 baseline, on the way to net zero by 2050. The plan is CEO approved and owned by the entire team.
We supported them end to end: strengthening policies and performance through its EcoVadis continuous improvement journey, delivering climate action training to build internal capability, guiding the executive team through the SBTi commitment and target setting process, and supporting a full Climate Transition Plan with an FY2024 baseline across all five plants, over 80% primary data and six decarbonisation levers.
EcoVadis Platinum Rating
Committed to SBTi
All plants ISO 14001 certified
FAQs
Let’s talk
Tell us what you make, where your energy goes and what you are being asked to report, and a member of our team will come back to you.
Through a combination of data-driven insights and innovative approaches, we work closely with you to reduce carbon, save energy, and increase profits.
Ireland
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