We help businesses reduce carbon, save energy, and increase profits — leading the way in climate action, one business at a time.

Contact Info

Contact Info

Ireland: +353 (21) 2455199

Contact Info

United States: +1 617 982 7731

Contact Info

info@climeaction.com

Manufacturing

Manufacturing decarbonization delivered by engineers.

Climate action strategies for manufacturers with complex processes, legacy supply chains and ambitious goals. Delivered by engineers, not general consultants.

Trusted By Leading Organizations

Challenges

Unique Sectorial Challenges

Manufacturers are under pressure from every direction: volatile energy prices, customer ESG requirements and reporting obligations such as CSRD. Energy-intensive processes and legacy equipment make it hard to know where to start.

Solutions

How We Help

Our engineers work on site to find the savings hiding in your processes, then help you deliver them. We build practical, costed roadmaps aligned with CapEx planning and stay with you through implementation.

Explore our case studies

Select a case study to jump to the full story below.

CASE STUDY 01

Semiconductor Manufacturer

Reducing energy intensity at a global semiconductor facility.
4.26 → 2.83
kWh/cm²
Energy intensity
58 GWh
Net energy saved
ISO 50001 + 46001
Management systems

The Challenge

A global semiconductor manufacturer with a €20m annual energy spend faced increasing cost and emissions pressures, with energy intensity at 4.26 kWh/cm². They needed a clear plan to reduce energy use while maintaining production and meeting global reporting requirements.

The Results

The site reduced energy intensity from 4.26 to 2.83 kWh/cm² in two years, saving 58 GWh of energy. The project supported ISO 50001 and ISO 46001 certification and put the site on a clear path to further reductions.

The Solution

We conducted a full FAST assessment, identifying energy hotspots across utilities and production. We developed and delivered a phased implementation plan including equipment upgrades, process optimisation and enhanced energy management through the Energybee platform.

Recognition

EcoVadis Platinum Rating
ISO 50001 + ISO 46001
Recognised internally as a global best practice site

CASE STUDY 02

Synthetic Diamond Manufacturer

Cutting natural gas dependency across a multi-zone manufacturing site.
Net Zero
by 2030

The Challenge

High dependency on natural gas across multiple zones for heating and process steam, with limited visibility and integration of energy performance data across departments. Scope 3 emissions driven by purchased goods and upstream transport, and capital constraints for high-ROI but large-scale projects such as heat pumps. Extensive site metering existed, but data quality and system upkeep had slipped.

The Solution

Year 1: operational excellence measures, stronger energy management and the Energybee platform for data visibility and actionable insights
Year 2: major capital projects including heat pumps and high-efficiency compressor upgrades targeting the highest energy-consuming systems
Years 3 to 5: rollout of on-site solar PV to cut grid reliance and support long-term carbon reduction

CASE STUDY 03

Plastics Manufacturer

Baselining emissions and building a costed transition plan across five sites.
58.8%
Scope 1 & 2 cut by 2034
Platinum
EcoVadis rating
2050
Net zero target

The Challenge

A global plastics manufacturer with five sites across Ireland, the UK, the Czech Republic, the USA and Mexico faced rising expectations from customers and regulators. Key automotive and technology customers now require science based targets from suppliers, and EcoVadis performance carries real commercial weight. Mergon needed a reliable emissions baseline, credible targets and a costed transition plan, built by its own people rather than outsourced.

The Results

They achieved an EcoVadis Platinum rating, placing it in the top 1% of rated companies worldwide. Its Climate Transition Plan sets draft targets of a 58.8% absolute reduction in Scope 1 and 2 emissions and a 35% reduction in Scope 3 emissions by 2034 against the FY2024 baseline, on the way to net zero by 2050. The plan is CEO approved and owned by the entire team.

The Solution

We supported them end to end: strengthening policies and performance through its EcoVadis continuous improvement journey, delivering climate action training to build internal capability, guiding the executive team through the SBTi commitment and target setting process, and supporting a full Climate Transition Plan with an FY2024 baseline across all five plants, over 80% primary data and six decarbonisation levers.

Recognition

EcoVadis Platinum Rating
Committed to SBTi
All plants ISO 14001 certified

Latest insights

Continue exploring

Legislation
Leon Clarke •
3 min read
Innovations / Sustainability
Charis Aherne •
3 min read
Consulting / Decarbonization
Barry Bowen •
5 min read
Consulting / Decarbonization
Ethan O'Mahony •
7 min read

FAQs

Your questions, answered.

  • How long before we have a baseline and a plan?
    Our FAST program covers Footprint, Audit, Strategy and Target setting as one structured piece of work, typically over 6 to 8 weeks. It ends with a carbon baseline, a costed opportunity register and a prioritized roadmap.
  • Can you work across several sites and countries?
    Yes. For one global manufacturer we baselined emissions and built a costed transition plan across five sites in Ireland, the UK, the Czech Republic, the United States and Mexico.
  • Will this give us the evidence our customers and ratings bodies ask for?
    It gives you the underlying evidence: a measured baseline, a costed plan and savings verified on site after installation rather than estimated. That is the material behind reporting, customer questionnaires and ratings submissions.
  • Do you stop at the report?
    No. The same engineering team that finds the savings designs the fix, manages the contractor and verifies the result on site.

Let’s talk

Talk to us about your plant

Tell us what you make, where your energy goes and what you are being asked to report, and a member of our team will come back to you.

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Climeaction

Through a combination of data-driven insights and innovative approaches, we work closely with you to reduce carbon, save energy, and increase profits.

NSAI Certified: Energy, ISO 50001:2018
NSAI Certified: Quality, ISO 9001:2015
Certified B Corporation

Our Locations

United States

77 Summer Street
Boston, MA, USA

+1 617 982 7731|info@climeaction.com

Ireland

11 South Mall
Cork City, T12 CYF7

19 High Street
Kilkenny, R95F2KD

+353 (21) 2455199|info@climeaction.com

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